Maximize uptime and minimize cost by purchasing off-the-shelf replacement Vibratory Motors or Mechanical Exciters for your Vibrating Feeders, Vibrating Separators, Vibrating Sifters, Vibrating Screeners, Vibrating Classifiers, Vibrating Shale-Shakers, Vibrating Drums, Vibrating Compactors and other Vibratory Equipment with Vibrator Motors and Mechanical Exciters from AIRMATIC.
There is no longer a need to go back to the vibratory equipment manufacturer for an expensive (both price and lead time) replacement OEM Vibratory Motor or Mechanical Exciter when you can buy a fully interchangeable, "drop-in" replacement Vibratory Drive or Mechanical Exciter with off-set weights directly from AIRMATIC – North America’s leading distributor of Vibratory Drives and Mechanical Exciters, and Industrial and Construction Flow-Aid Vibrators.
Call AIRMATIC today at 800.383.4751 to learn more, or read on …
Vibratory Motors: Foot-Mounted
AIRMATIC stocks the nation’s largest inventory of Base-Mount Electric Vibrator Motors.
Our Vibratory Motors are used on Vibrating Feeders & Conveyors, Foundry Shakeouts, Screeners, Densifiers & De-airers, Classifiers, Separators, Sifters, Settlers & Compactors and Shale Shakers. Our Vibrator Motors are fully interchangeable with those used on equipment manufactured by industry leaders such as CARRIER VIBRATING EQUIPMENT, DERRICK, GENERAL KINEMATICS, ALTION, MID-WEST CONVEYOR, MEYER INDUSTRIES, CARMAN INDUSTRIES, METALFAB, VIBRA SCREW, KINERGY, GUDGEON THERMFIRE, and CONVEYOR DYNAMICS.
Further, AIRMATIC is a Service Center for all makes of foot-mount orbase-mount vibrator motors and an Authorized Service Provider for many vibrator manufacturers.
Vibratory Motors: Vertical Flange-Mounted
AIRMATIC also stocks and services Vertical Mount Electric Vibrator Motors that are fully interchangeable with all Wedge-Mount Vibrators.
Additionally, they are interchangeable with all single or double Flange-Mounted andWaist-Mount Vertical Vibrators used on Circular Screens, Sieves, Separators, and other finishing machines that require horizontal circular motion, made by such leading vibratory equipment manufacturers as SWECO, KASON INDUSTRIES, MIDWESTERN INDUSTRIES, THERMAL ENGINEERING OF AZ and VIBRASCREENER.
AIRMATIC stocks and repairs Linear Motion Mechanical Exciters.
with most manufacturers Force Exciters used on large Vibrating Conveyors, Vibrating Feeders, and Vibrating Screens, such as Banana Screens, Horizontal and Incline Screens, Vibrating Classifiers, Dewaterers, and Grizzly Separators used throughout the Coal, Mining and Quarrying, Steel, and Aggregate Industries. Unlike the unbalance motor design of Vibratory Drives, our Directional Force Exciters are equipped with two shafts with unbalanced masses which are synchronized through a built-in gear drive to rotate each shaft at the same speed but in opposite directions.
The speed of our Vibration Exciters can be varied with a frequency inverter. Our Mechanical Exciters are available in 11 sizes and can be externally driven by an electric or hydraulic motor directly coupled, or by belts and pulleys. These unidirectional Mechanical Force Exciters can be linked/mounted in-line through cardan shafts to achieve very high centrifugal forces. Our Linear Motion Exciters feature state-of-the-art design and the highest quality components to guarantee minimal maintenance, long life, and quiet operation. Our Mechanical Exciters directly interchange with units used by vibratory equipment manufacturers such as TABOR MACHINE / ELGIN SOLUTIONS, BIRTLEY INDUSTRIAL EQUIPMENT, SCHENCK PROCESS, FRIEDRICH Schwingtechnik, and McLANAHAN.
Vibratory Equipment Technical Support
Need technical support or application assistance to solve a problem with your existing vibratory equipment or in selecting new equipment?
Let AIRMATIC Application Specialists help!
Let AIRMATIC Application Specialists help. We have over 30 years’ experience in vibratory equipment selection and troubleshooting, and because we don’t represent any vibratory equipment manufacturers, we can provide expert and impartial recommendations concerning operational issues or equipment failure causes. We can provide best practice preventative maintenance ideas, detailed instructions on repairing damaged vibratory equipment, or we can assist in a Potential Failure Modes and Effect Analysis (FMEA) in order to make recommendations on how to mitigate risks through either equipment or operational modification.
Vibrator Motor Repair and Rewind Service
If a Vibrator Motor needs repair, we're ready and able to help. None of the OEMs and most electric motor repair shops are not trained to repair industrial Electric Vibrator Motors.
We recommend that they be returned to our Malvern, PA Service Center. Attempting to repair Electric Vibrator Motors in-house or by a non-qualified repair shop – including replacing bearings – will lead to the vibrator motors not performing to specifications, premature failure, and will, in most cases, void the manufacturer’s warranty.
Vibrator Motor Starters, Vibrator Grease and More
AIRMATIC also provides all the control components and maintenance items needed to maintain peak performance of your Vibratory Motor/Drive and Mechanical Exciter.
• MOTOR STARTERS, TIMERS & VARIABLE SPEED CONTROLS
Standard or custom-configured Starters with NEMA-rated contactors and enclosures and solid-state overload protection as well as protection against single vibrator operation (causing the loss of linear vibration in twin vibrator applications). These protective features can be further enhanced with the addition of a braking feature based on either phase reversal or DC injection to provide a controlled stop with minimal effect on adjacent equipment or dust seals within the system. The standard timer range is designed to enable precise control of both "ON" and "OFF" periods when using either an electric or pneumatic vibrator on an application requiring intermittent operations. The Variable Speed Control Panels enable a user to control the frequency of vibration (from 0 Hz to maximum) and subsequently the flow of material in a precise linear fashion whatever the application. They are available in both single and three-phase power either with or without braking.
• AUTOMATIC LUBRICATION SYSTEMS
Safe, reliable, and labor-saving alternatives to manual lubrication that can provide up to 2 years of continuous lubrication.
• ELECTRIC VIBRATOR LUBRICATION
AIRMATIC stocks KLUBER NBU 8EP, NBU 15, and Isoflex Topas NB 52 Grease for ITALVIBRAS Motors; ESSO Unirex N3 Grease for INVICTA-HINDON Motors; FAG Arcanol VIB 3 Grease for VIMARC Motors. Generally, a good lubrication schedule is every 2000-hours unless otherwise specified by manufacturer. NOTE: Never mix brands or types of grease.
• MOUNTING KITS
When using a Vibratory Motor as a flow-aid device for bins, hoppers and chutes, AIRMATIC has a complete line of Electric Vibrator Motor Mount and Safety Kits to maximize vibration transfer, minimize vessel damage and prevent injury due to a failed mount.
Call AIRMATIC today at 800.332.9770 to learn more.